Zigzag Transformers for your grounding needs.

Our Zigzag transformers can solve the grounding challenges you may be facing in your system.

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Specifying your grounding transformer

Specifying Zigzag/Grounding Transformers

Below are data points that will be needed in order to properly specify your next transformer:

Fault Current The fault current is required in order to quote a zigzag or grounding transformer. This is a short duration current level that has a duration time accompanying this specification item.
Fault Current Duration This is the duration of the fault current and is required in specifying the transformer.
Frequency What frequency are you looking for? If you know what country your application will be in, but don't know the frequency, we have a list for common frequencies per country here.
System Voltage The main incoming voltage to the transformer.
Continuous Current This is the expected continuous current the transformer will see on average.
Other Options What other options do you need for your grounding transformer? We offer the following and more:
  • Impedance value?
  • X/R ratio?
  • Enclosure

If for any reason you are having trouble figuring out the above mentioned aspects of your next transformer, still feel free to give us a call. Our sales representatives are technical staff that can help you find the needed information.

Once you are ready, you can email or call us by clicking on the link below:

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Grounding Transformers

Quality Transformer and Electronics has experience designing and manufacturing custom Zigzag Transformers used for grounding--effectively creating a ground where one is not available. A Zigzag Transformer can also be used to create a vector phase shift. The Zigzag Vector Phase Shift Transformer is designed to trap triplen harmonic currents (3rd, 9th, 15th, and 21st). Each Zigzag design can be created with a specific impedance in mind.

Technical Capabilities

Fault Current Call for more information.
Fault Duration Call for more information.
Continuous Current Call for more information.
System Voltage Up to 15 kVrms
Frequency 50/60 Hz
Options X/R ratio
Impedance values
Enclosures

The Zigzag Transformer

The most common connection used in grounding transformers is the Zig-Zag connection. The grounding transformer is commonly referred to by this connection type, the Zigzag Transformer. Grounding Transformers are used for obtaining a grounded neutral on three phase, three-wire systems, providing a return path for zero sequence current generated by the loads in the system or by the fault currents. Sometimes a winding for auxiliary supply can be added besides the zig-zag winding.

Figure 1: Zigzag connection

In a case of line-to-ground fault, sufficient current (3I) will flow through the neutral of the transformer, causing opposite current flow (I) in the zig-zag connected windings of the same core leg. This results in no magnetizing effect on the core and provides relatively low impedance from path to ground.

Grounding transformers are most commonly used for short-time operation (approx. up to 30 sec) during the fault currents. However, by connecting reactors they can operate continuously.

The basic parameters required for quoting a grounding transformer are:

Primary Voltage is the system voltage to which the grounded winding is to be connected.

Rated KVA. Because the grounding transformer is normally a short time device, its size and cost are usually lower when compared with a continuous duty transformer of equal kVA rating. For this reason, grounding transformers are often not sized by "kVA" but by their continuous and short time current ratings. Regardless of how you rate it, the grounding transformer must be sized to carry the rated continuous primary phase current without exceeding its temperature limit. Typical continuous current values can be as low as 5 amps to as high as several hundred. Be sure to include any auxiliary loading requirements.

Continuous Neutral Current. The continuous neutral current is defined as three times the phase to current, or in other words, the zero sequence current. This is usually considered to be zero if the system is balanced. However, for the purpose of designing a grounding transformer, it is a value that is expected to flow in the neutral circuit without tripping protective circuits (which would force the current to be zero) or the leakage current to ground that is not a symmetrical function. Again this value is needed to design for thermal capacity of the grounding transformer.

Fault current and duration. This value is needed to calculate the short time heating that results from a fault on the system and should be determined from an engineered system study. Typical values for this range from a few hundred amps to a few thousand amps with duration times expressed in seconds and not cycles. For instance, a value of 400 amps for 10 seconds is typical. The fault duration is a critical parameter for the transformer designer. Where protection schemes use the grounding transformer for tripping functions, a relatively short time duration is specified (5 -30 seconds). On the other hand, a continuous or extended neutral fault current duration would be required when the grounding transformer is used in a ground fault alarm scheme.

Impedance. The impedance can be expressed as a percentage or as an ohm value per phase. In either case it should be chosen so that the un-faulted phase voltages during a ground fault are within the temporary over-voltage capability of the transformer and associated equipment, such as arresters and terminal connectors. This value must come from the system designer.

Secondary connections specify the secondary voltage and connection when applicable.

Examples

Zigzag Transformer with 1600A continuous

Neutral current zigzag transformer used for grounding purposes.
Grounding transformer used in the industrial microwave industry.
Zigzag transformer used for industrial microwaves
3PH grounding transformer used to create a ground in an ungrounded system
Copper buss bar terminals used as connection or terminal points for the grounding transformer.

This 375 kVA Open Frame Zigzag Transformer was designed and manufactured to solve a customer's onsite grounding issue. It was required to work at 1600 Amps continuous. This grounding transformer was originally designed with an enclosure, but has since been remodeled as an open frame unit. It is rated at 400 Vrms Line-Line.

No. of Phases 3
Frequency 60 Hz
Rated Voltage 400 Vrms line-line
Rated Current 1,600 Amps in Neutral, Continuous
Zero Sequence Impedance 0.006 ±20% Ohm/Phase