Inductors & Reactors

A broad spectrum of inductors, reactors, and chokes

These reactors and inductors can include the following:

  • Current-Limiting Reactors
  • Neutral-Grounding Reactors
  • Smoothing Reactors
  • Harmonic Filter Reactors
  • Saturable Reactors
  • Dampening Reactors
  • Motor-Starting Reactors
  • Pancake Reactors
QT&E inductors/reactors

Configurable Options in our Custom Transformers

Electrical

Inductance

Specify the required inductance to ensure proper filtering, energy storage, or current limiting performance. QT&E designs inductors from low microhenries to high millihenries.
ex. 10 mH ±5% for a DC choke application.

Current Rating

Define the maximum continuous and peak current the inductor or reactor must handle to prevent saturation or overheating.
ex. 100A continuous, 150A peak for 1 second.

Voltage Rating

Specify the voltage levels the inductor will operate at to ensure proper insulation and breakdown protection.
ex. 600V AC for an input line reactor.

Frequency Range

Define the operating frequency to ensure optimal performance for filtering, impedance control, or power conversion.
ex. 60 Hz for a line reactor, 20 kHz for a switching power supply inductor.

DC Resistance (DCR)

Specify the maximum allowable resistance to minimize energy loss and heat generation.
ex. DCR < 5 mΩ for low-loss applications.

Impedance at Frequency

Indicate the impedance value at a specific frequency to ensure proper filtering and resonance characteristics.
ex. 500Ω at 100 kHz for an EMI filter choke.

Saturation Current

Specify the maximum current before core saturation occurs to ensure consistent inductance under load.
ex. 200A saturation current for a high-power inverter inductor.

Harmonic Mitigation

Indicate if the inductor/reactor needs to reduce harmonics in power systems to improve power quality.
ex. 3% impedance line reactor for harmonic mitigation in a VFD system.

Noise Suppression (EMI/RFI Filtering)

Define attenuation requirements for suppressing electromagnetic interference in power circuits.
ex. 30 dB attenuation at 150 kHz to meet IEC 61000-6-3 EMI standards.

Saturation Current

Specify the maximum current before core saturation occurs to ensure consistent inductance under load.
ex. 200A saturation current for a high-power inverter inductor.

Isolation

Specify isolation requirements to ensure safety and signal integrity. ex. 4 kV isolation voltage. QT&E supports:

5 kV standard
5 kV up to 200 kV (custom)

Inrush

Detail any limitations on inrush current for your application; QT&E designs transformers with low inrush or soft-start options. ex. 5x full-load current for 10 milliseconds

Impedance

State the desired impedance to control voltage regulation and fault currents; QT&E provides custom designs to meet specific impedance values. ex. 4% (typical range: 2% to 8%)

K-rating

Specify a K-factor to handle harmonic loads. ex. K-13 (designed for harmonic loads in data centers). QT&E supports:

K-1 (standard)
K-4, K-13, K-20 for data centers and other sensitive applications

Short-circuit strength

Define the fault tolerance requirements; QT&E designs transformers to withstand high fault currents up to 100 kA. ex. Withstands 25 kA for 1 second

Efficiency Standard

Choose an efficiency standard (e.g., DOE 2016, NEMA Premium); QT&E ensures compliance with the highest energy efficiency benchmarks. ex. NEMA TP-1 or DOE 2016 Compliant

Noise suppression

Indicate the need for minimizing audible or electrical noise; QT&E incorporates low-noise laminations and shielding for sensitive environments. ex. 40 dB attenuation at 1 kHz

Ground loop elimination

State requirements for reducing ground loops in your system; QT&E designs with specialized grounding and isolation techniques. ex. Floating secondary with ground shield

Shielding

Specify electromagnetic or electrostatic shielding to prevent interference; QT&E offers designs with custom shielding options. ex. Faraday shield with 90% attenuation

Low Leakage Current

Define acceptable leakage current levels for safety or regulatory compliance; QT&E produces designs with minimized leakage current. ex. < 300 μA

Phase Angle Control

Indicate if phase-angle adjustments are needed for precise control; QT&E designs transformers optimized for phase control applications. ex. ±5° phase shift between primary and secondary

Harmonic Mitigation

Specify harmonic reduction needs to improve power quality; QT&E provides designs with specialized cores and K-rated transformers. ex. Reduces THD to <5%

Load Balancing

Describe requirements for balancing loads across phases; QT&E offers solutions to improve phase balance in single- or three-phase systems. ex. ±3% balance between phases

Voltage Regulation

Indicate tolerance for voltage fluctuations; QT&E ensures precise regulation through advanced winding and core designs. ex. ±1% under varying loads

DC Ripple Management

Define your tolerance for DC ripple in rectified outputs; QT&E designs for low ripple with advanced filtering. ex. Ripple voltage <1% of DC output

Pulse Shape Fidelity

Specify the need for high-fidelity pulse shaping in applications like power supplies or amplifiers; QT&E delivers precise waveform reproduction. ex. Rise time <50 nanoseconds with minimal overshoot

Fast Rise Times

Detail the requirement for rapid voltage or current transitions; QT&E provides solutions optimized for high-speed applications. ex. 10 microseconds from 10% to 90% of final value

Mechanical

Cooling Method

Define the preferred cooling approach—natural convection, forced air, or liquid-cooled—based on power dissipation requirements.
ex. Forced-air cooling with external fan for high-current reactor.

Dimensions

Transformer and enclosure dimensions define the physical size and footprint, ensuring proper fit and cooling in the installation space.

Terminal Configuration

How do you plan to connect to your transformer? We support:



Copper buss bar
Silicon bronze hardware
Terminal strip
Ring-lug compatibility
Touch-safe configurations
Lexan covers

Seismic Kit

Seismic kits reinforce transformers to meet structural requirements, ensuring stability and functionality during seismic events.

Circuit Protection

Specify integrated circuit protection needs, such as fuses or breakers, for overload and fault conditions. ex. Primary & Secondary circuit breakers. Options include:

Circuit breakers
Fuses

Seismic Kits

Indicate if seismic bracing is needed to meet building codes in earthquake-prone areas. ex. Designed for Zone 4 seismic compliance

Emergency Off and Safety

Define any emergency stop or safety requirements, such as accessible shutoff switches or interlocks. ex. Red emergency-off push button on front panel

Cooling Method

Specify the cooling method required, such as natural convection, forced air, or liquid cooling, based on operating environment and power density. ex. Forced air cooling with fans or Liquid-cooled system

Voltage Tap Changers

Specify if adjustable voltage taps are needed to fine-tune output voltage under varying input conditions. ex. voltage tap changer for ±5% taps on primary winding in 2.5% increments

Notifications

Define any notification features required, such as indicator lights, alarms, or digital displays for system status. ex. Green (Power On), Red (Fault) indicator lights with an audible alarm for overload

Examples of Custom Transformer Applications

175ADC rated inductor

Inductor used in a gas filtration system

2.9mH inductance · 175ADC rated current · 480V rated voltage · 1-phase · 60Hz · Housed in a NEMA 3R enclosure
0.15 mH inductor

Inductor used in power distribution switchgear

0.150mH inductance · 1270A rated current · 690Vrms max rated voltage

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